Industry solution

Tile Manufacturing Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Tile manufacturing presses prepared ceramic powder into green tiles, dries them, applies glaze and printed decoration, and fires them in a kiln. Fired tiles are polished or rectified where the finish calls for it, sorted by shade and size, then boxed and palletised.

Representative Tile Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Process Flow

Powder Storage & Ageing

Spray-dried powder is held in silos so that moisture spreads evenly through it before pressing. Feeders draw powder from the silos to the press hoppers.

Pressing & Drying

Powder is pressed in a die to form the green tile, which still holds moisture and has little strength. The green tile is dried before any glaze is applied to it.

Glazing & Decoration

Engobe and glaze are applied to the dried tile and the pattern is printed onto the surface. Glaze is kept stirred and screened so that it stays uniform along the line.

Kiln Firing & Cooling

Decorated tiles pass through the kiln, where the body vitrifies and the glaze fuses, then through a cooling section. Waste heat from the cooling zone is taken back to the dryers.

Polishing & Rectification

Vitrified tiles are polished and squared on the edges where the finish calls for it. The tile is washed after grinding so that no slurry dries on the face.

Shade Sorting & Inspection

Fired tiles vary in tone and in size, so they are sorted into shade and calibre groups and checked for surface faults. Rejects are taken off the line before packing.

Boxing & Palletising

Tiles of one shade and calibre are boxed together, coded, and stacked on pallets. Pallets are wrapped and labelled for the warehouse.

Details

Product-Specific Processing

🧱 A. CEMENT PROCESSING & HANDLING Process: Grinding → Storage → Conveying → Packing Equipment Supplied:

  • Conveyors
  • Bucket Elevators
  • Storage Silos
  • Packing Machines

🏢 B. RMC (READY MIX CONCRETE) PLANT Process: Batching → Mixing → Discharge Machines Used:

  • Batching Plant
  • Mixer
  • Conveyor Systems

Produces ready-mix concrete.

🧱 C. MORTAR & DRY MIX PLANTS Process: Dosing → Mixing → Storage → Packaging Machines Used:

  • Dry Mix Plant
  • Mixer
  • Packing System

🧱 D. INTERLOCK PAVER BLOCKS Process: Mixing → Molding → Curing Machines Used:

  • Paver Block Machine
  • Vibrating Table

🪨 E. MARBLE / GRANITE / STONE PROCESSING Process: Cutting → Polishing → Finishing Machines Used:

  • Cutting Machine
  • Polishing Machine

🧱 F. CERAMIC & TILE PROCESSING Process: Mixing → Pressing → Firing → Finishing

Requires material handling and dust control systems.

⚗️ G. FLY ASH / GYPSUM / MINERAL PROCESSING Process: Handling → Grinding → Storage → Packing Machines Used:

Material Handling

ART Mechatronics specializes in:

Belt ConveyorsScrew ConveyorsBucket ElevatorsChain Conveyors

Used across entire plant for bulk material transport.

Dust Collection & Pollution Control

Construction plants generate high dust levels. Systems Supplied:

Bag House Dust CollectorsCyclone SeparatorsWet Scrubbers

Ensures:

  • Clean environment
  • Compliance with regulations
Storage & Silos

Materials are stored before dispatch. Equipment:

Storage SilosBins
Packaging & Dispatch
Bag Filling MachineBulk Loading System
Machinery

Machinery & Systems Supplied

  • Belt Conveyors
  • Screw Conveyors
  • Bucket Elevators
  • Crushers & Screens
  • Sand Washing Systems
  • Batching & Mixing Systems
  • Storage Silos
  • Dust Collectors
  • Cyclone Separators
  • Wet Scrubbers
  • Packaging Systems
Turnkey

Turnkey Tile Plant Solutions

ART Mechatronics offers complete turnkey solutions for construction material plants, including:

We customize solutions based on:

  • Material type
  • Production capacity
  • Site conditions
  • Automation level
Why ART

Why Choose ART Mechatronics

  • Expertise in heavy-duty industrial systems
  • Strong material handling capabilities
  • Advanced dust control solutions
  • High-capacity continuous processing
  • Durable and robust equipment
  • Global project execution capability
The machines

Machinery in a Tile plant

Belt ConveyorsScrew ConveyorsBucket ElevatorsCrushers & ScreensSand Washing SystemsBatching & Mixing SystemsStorage SilosDust CollectorsCyclone SeparatorsWet ScrubbersPackaging Systems
Applications

Where it's used

Tile Processing UnitsConstruction Processing PlantsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Tile plant solution with regional presence in India, UAE and Thailand.