Industry solution

Maize Processing Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Maize processing separates the cleaned kernel into germ, bran and endosperm so that grits, meal and maize flour can be milled from it. Kernels are tempered, degerminated, dried and graded, with the oil-bearing germ drawn off as its own stream.

Representative Maize Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Grain Process Flow

Intake, Cleaning & De-Stoning

Maize is received into storage and cleaned of cob pieces, husk, dust, stones and tramp metal. Clean grain protects the degerming and milling machines that follow.

Tempering Before Degerming

Water is added and the maize is rested so the bran and germ loosen from the endosperm. Moisture is checked before the grain is degermed.

Degerming & Germ Separation

Tempered kernels are opened so the germ and bran come free of the endosperm, then separated by density and air. Germ is taken out whole so it can be pressed rather than milled.

Drying & Cooling of Grits

Degermed grits are dried back from tempering moisture and cooled before milling and storage.

Milling & Grading into Grits, Meal and Flour

Dried endosperm is reduced and sifted into grits, meal and maize flour, with the fractions kept apart by size and by air.

Germ Handling & Oil Recovery

The separated germ is conveyed to an expeller, pressed for maize oil, and the cake is taken off for feed use.

Packing & Despatch

Grits, meal and flour are weighed, bagged, stitched, inspected and palletised for food and feed customers.

Details

Grains Processed

  • Oats Processing
  • Millet Processing
  • Quinoa Processing
  • Barley Processing
  • Wheat Processing
  • Durum Processing
  • Corn / Maize Processing
  • Sorghum Processing
  • Semolina-grade grain handling
Machinery

Machinery Required for Grain Cleaning & Packing Plant

Turnkey

Turnkey Grain Processing Solutions

ART Mechatronics offers complete turnkey solutions for grain cleaning and packing plants, including:

We customize solutions based on:

  • Grain type
  • Production capacity
  • Processing requirements
  • Packaging format
Why ART

Why Choose ART Mechatronics

The machines

Machinery in a Maize plant

Intake HopperMaterial Handling SystemsPre CleanerDestonerAir ClassifierMagnetic SeparatorGrading MachineDehusker / DehullerGrain PolisherDryerDust Collection SystemInspection SystemPackaging Machines
Applications

Where it's used

Grain Processing UnitsAgro Procurement & Trading UnitsFood Supply Chain CompaniesExport-Oriented Agro ProcessingBulk Grain Packaging Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Maize plant solution with regional presence in India, UAE and Thailand.