Industry solution

Kitchen Towel Converting Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Kitchen towel manufacture converts parent reels of absorbent tissue into perforated household rolls by rewinding, embossing, ply lamination and log sawing. Each log is cut into rolls, checked, then wrapped singly or in multi-roll packs.

Representative Kitchen Towel Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Kitchen Towel Process Flow

Parent Reel Storage & Feeding

Parent reels and paper cores are held in the store and fed to the rewinder as the line calls for them.

Rewinding, Embossing & Perforating

Plies are laminated, embossed and perforated, then wound onto cores to form a log. Fibre released at the embossing and perforating stations is picked up at the machine hood and taken to a collector.

Log Sawing & Roll Accumulation

The wound log is sawn across into individual towel rolls. Saw dust and paper fluff are captured at the blade, and the cut rolls are carried away on accumulating conveyors.

Roll Wrapping & Bundling

Rolls are wrapped singly or grouped into multi-roll packs and sealed. Counted packs are then collected into larger bundles or bags for the trade.

Case Packing, Palletising & Dispatch

Bundles are packed into cases, stacked onto pallets and wrapped. Pallets move to the dispatch bay on inclined and floor-level conveying.

Off-Spec Roll & Fibre Recovery

Rejected rolls, tail ends and collected fibre are broken down and baled for return to the mill or sale to recyclers.

Turnkey

Turnkey Kitchen Towel Plant Solutions

ART Mechatronics offers turnkey supporting-plant solutions for paper mills and converting units, including:

  • Extraction system design & ducting layout
  • Dust, fibre and trim collection networks
  • Pneumatic trim conveying and baling systems
  • Reel, ream and carton handling equipment
  • Counting, stacking and wrapping systems
  • Secondary packing and palletising line integration
  • Automation & control panels
  • Installation & commissioning
  • After-sales support

We customize solutions based on:

  • Product type (tissue, kraft, corrugated, mono carton, copier paper)
  • Existing machine layout and floor levels
  • Trim volume and dust characteristics
  • Pack format and dispatch requirements
  • Automation level
Why ART

Why Choose ART Mechatronics for Kitchen Towel

  • Specialists in dust, fibre and trim extraction for converting lines
  • Centralised extraction networks designed around existing machine layouts
  • Pneumatic trim conveying integrated with baling
  • End-of-line counting, packing, palletising and wrapping systems
  • Single-point automation across extraction, conveying and packing
  • Turnkey design, installation, commissioning and after-sales support
  • Manufacturing and project support across India, UAE and Thailand
Applications

Where it's used

Kitchen Towel Processing UnitsPaper Processing PlantsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Kitchen Towel plant solution with regional presence in India, UAE and Thailand.