Conveyor Belt Manufacturing Plant & Machinery Solutions
Conveyor belt manufacturing coats fabric plies or steel cord with rubber on a calender, lays the coated plies and cover sheets into a carcass, and vulcanises the assembly in a heated press so covers and carcass bond into one belt.
Complete Conveyor Belt Process Flow
Cover and skim compounds are mixed from rubber, fillers and curing chemicals, while fabric or steel cord is creeled ready for coating. Filler intake is enclosed and vented so carbon black does not reach the fabric store.
Rubber is rolled onto the fabric plies or steel cord, and solvent cement applied at this stage is dried before winding. Solvent vapour from the cement application is extracted along the line.
Coated plies and top and bottom cover sheets are laid up in sequence to the specified belt construction. Heavy rolls and long lay-up lengths are moved mechanically rather than manhandled.
The built belt is vulcanised in heated platens in successive lengths, drawing on the plant steam, thermic fluid and cooling water circuits.
Belt edges are trimmed to width, the belt is cooled under tension and wound into rolls. Edge trim is collected and size-reduced instead of accumulating beside the press.
Finished rolls are lifted, marked with belt type and length details, wrapped and loaded for despatch.
Turnkey Conveyor Belt Plant Solutions
ART Mechatronics offers turnkey process and utility solutions for rubber manufacturing plants, including:
- Process design & layout for material handling areas
- Powder, filler and chemical handling systems
- Weighing, dosing and dry blending systems
- Mechanical and pneumatic conveying networks
- Dust extraction, fume extraction and pollution control systems
- Automation & control panels
- Packing and palletising line integration
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Product type (tyres, tubes, seals, gaskets, gloves, belts, mats)
- Plant layout and available space
- Material types and dust characteristics
- Automation level
- Pollution control requirements
Why Choose ART Mechatronics for Conveyor Belt
- Specialists in powder, filler and bulk-solids handling
- Contained intake and enclosed conveying to control dust at source
- Dust and fume extraction engineered for the rubber plant environment
- Weighing, dosing and blending systems built for recipe repeatability
- Integrated automation across handling, blending and extraction
- Turnkey design, installation, commissioning and after-sales support
- Manufacturing and project support across India, UAE and Thailand
Where it's used
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One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Conveyor Belt plant solution with regional presence in India, UAE and Thailand.