Industry solution

Beverage Processing Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Beverage manufacturing splits into two routes: dry powders and leaf — coffee, tea, cocoa, milk powder and premixes — and liquids such as mineral water, soft drinks, fruit juice, coconut water and energy drinks.

Representative Beverage Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Beverage Process Flow

Raw material intake and cleaning

Green coffee, cocoa bean, tea leaf and dry ingredients are taken in and cleaned of stones, dust and tramp metal. Liquid lines take in water and concentrate instead, and treat it before use.

Roasting and grinding — the coffee and cocoa branch

Bean is roasted, cooled and then ground or pulverised to the particle the brew method calls for. Tea and green tea skip roasting and go to sorting and blending.

Drying to powder — the milk powder and premix branch

Liquid feed is atomised and dried into a powder, agglomerated so it disperses when made up, and the fines are recovered from the air stream.

Blending and dosing of powders and leaf

Coffee, tea, cocoa, milk powder, sugar and creamer are weighed out and blended to the premix recipe, then sifted before packing.

Liquid preparation and treatment

Syrup, juice, coconut water or energy drink base is mixed in tank, homogenised where it carries pulp or fat, and heat treated before filling.

Liquid filling and closing

Bottles and cans are rinsed, filled and closed, and mineral water runs the same route without a syrup stage.

Dry-side packing and coding

Powder is auger filled into sachets, sticks or jars, leaf is filled into tea bags, and every pack is coded and labelled.

Details

Product Pathways

  • A. ROASTED & GROUND COFFEE POWDER

Process: Grinding → Blending → Packaging Machines:

Output:

  • Coffee powder for sachets, jars, pouches
  • B. INSTANT COFFEE (SPRAY DRIED)

Process: Extraction → Filtration → Concentration → Spray Drying → Packaging

Extraction

Ground coffee is brewed to extract soluble solids.

Produces coffee extract.

Filtration

Extract is filtered to remove solids.

Filter System
Concentration

Extract is concentrated to increase solids.

Evaporator
Drying

Machines Used:

Produces:

Machines Used:

Produces:

  • Premium instant coffee granules
Agglomeration (OPTIONAL)

Powder is processed into granules for better solubility.

Aroma Recovery (ADVANCED)

Volatile aroma compounds are preserved and reintroduced.

Ensures premium product quality.

Packaging (HIGH-SPEED FMCG)

Suitable for:

  • Retail sachets
  • Jars
  • Bulk supply
Machinery

Machinery Required for Beverage Processing Plant

Turnkey

Turnkey Beverage Plant Solutions

ART Mechatronics offers complete turnkey solutions for coffee processing plants, including:

  • Process design & plant layout
  • Roasting and grinding systems
  • Extraction and drying systems
  • Aroma preservation systems
  • Automation & control panels
  • Packaging line integration
  • Installation & commissioning
  • After-sales support

We customize solutions based on:

  • Product type (instant, roasted, freeze-dried)
  • Production capacity
  • Automation level
  • Packaging format
Why ART

Why Choose ART Mechatronics

  • Expertise in advanced beverage processing systems
  • Precision roasting and grinding technology
  • Advanced spray drying and extraction systems
  • Aroma preservation capability
  • High-efficiency automated plants
  • Global export capability
The machines

Machinery in a Beverage plant

Material Handling SystemsPre CleanerDestonerMagnetic SeparatorCoffee RoasterCooling SystemCoffee GrinderExtraction SystemFiltration SystemEvaporatorSpray Dryer / Freeze DryerAgglomeration SystemAroma Recovery SystemPackaging Machines
Applications

Where it's used

Beverage Processing UnitsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Beverage plant solution with regional presence in India, UAE and Thailand.