Anti-Vibration Mount Manufacturing Plant & Machinery Solutions
Anti-vibration mount manufacturing bonds a rubber element to metal end fittings: the metal parts are blast-cleaned, degreased and coated with bonding agent, the compound is moulded onto them under heat, and the finished mount is deflashed, inspected and protected.
Complete AV Mount Process Flow
Fittings are blast-cleaned, degreased, rinsed and dried, then coated with primer and bonding agent. Blast dust and solvent vapour are extracted separately, because a contaminated metal face is the usual cause of a failed bond.
Rubber compound is mixed to the required grade, milled into sheet and cut into preforms sized for the mount being made.
Prepared fittings and preforms are loaded into the mould, where the rubber cures and bonds to the metal in a single operation. Press heating, hot air post-cure and chilled water are served by the plant utility circuits.
Flash is removed from the rubber-to-metal junction and exposed metal surfaces are cleaned up. Rubber and metal dust from finishing are collected at source.
Mounts are checked for bond integrity, rubber condition and dimensions, and non-conforming parts are separated.
Threads and metal faces are protected, parts are coded by part number and packed into cartons for despatch.
Turnkey AV Mount Plant Solutions
ART Mechatronics offers turnkey process and utility solutions for rubber manufacturing plants, including:
- Process design & layout for material handling areas
- Powder, filler and chemical handling systems
- Weighing, dosing and dry blending systems
- Mechanical and pneumatic conveying networks
- Dust extraction, fume extraction and pollution control systems
- Automation & control panels
- Packing and palletising line integration
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Product type (tyres, tubes, seals, gaskets, gloves, belts, mats)
- Plant layout and available space
- Material types and dust characteristics
- Automation level
- Pollution control requirements
Why Choose ART Mechatronics for AV Mount
- Specialists in powder, filler and bulk-solids handling
- Contained intake and enclosed conveying to control dust at source
- Dust and fume extraction engineered for the rubber plant environment
- Weighing, dosing and blending systems built for recipe repeatability
- Integrated automation across handling, blending and extraction
- Turnkey design, installation, commissioning and after-sales support
- Manufacturing and project support across India, UAE and Thailand
Where it's used
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One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your AV Mount plant solution with regional presence in India, UAE and Thailand.